Frequently arising problems of production:
- Incorrect glue application for the bonding of the corrugated cardboard boxes
- Bonding does not last or upper layers stick together with lower layers
- Installation of the Vistron GAV-System does not fit the existent glue application system
- manual quality control needs more of personal and more of time and thereby more of costs
Glue application and control
glue application and detection system
Troubleshooting with Glue Application and Control:
Thereby it assures an approach to a zero-error-rate of your production.
Hardware
industrial line scan camera installed in housing
industrial PC with LCD touch screen 15’’
special lighting, diffuse construction
aluminium panel
appropriate device to fix the GAV-PC close to the machine centre
second monitor (option)
marking unit (option)
Software
completely free programmable glue ropes
standard operating system win2000/WinxXP
userfriendly windows surface
live picture in standard mode
teach-in feature to adjust all settings to the new production job
input of all parameters via one single system
installation, instruction, commissioning and maintenance from one source
adjustment of the limits in separate window possible
saving of all measurement values to analyse the data later
memorised production values for all produced jobs
counter for total, good and faulty sheets
program surface changeable to your language
Properties
contactless glue application
very high switching frequency
precise gluing
less abrasion
reliable
less maintenance
Glue application verification verifies:
- start of the glue rope
- length of the glue rope
- distance to the sheet edge
- area of the glue rope
performance u to approx. 18.000 sheets per hour
optical decoupled signals to connect a marker unit at a faulty box
remote access software available
demoversion on CD available
The combination of a high-resolution digital camera and an industrial PC measures the distances and lengths of the glue application on up to 20.000 sheets per hour, concerning:
Vistron offers - in cooperation with reuther-systems - a recombined system for glue application with simultaneous glue application verification. This system features You contactless glue application with very high switching frequency, precise, reliable gluin with less abrasion and less meintenance with freely programmable glue ropes.
The name of reuther-systems signifies more than twenty years of experience in “glue application”.
The advantages of an universe of glue application, application control and marking system to mark faulty sheets are obvious: Input of all parameters via one single system, installation, instruction, commissioning and maintenance from one source - these possibilities save time and money.
